The fluid viscosity is 10,000 cps. In this experiment, a Magnetic Mixer was used to perform liquid-liquid mixing in a highly viscous matrix – high fructose corn syrup 90% at a viscosity of 1200 centipoise. Mixing two or more low viscosity liquids such as water is easily achieved. The low speed Anchor/Paddle blade is necessary to produce a uniform and homogeneous mixture. IBC/Tote Mixer. The second mixer is typically a higher speed agitator or disperser. Premium right angle, 3-4 stage helical/bevel gearing, custom configured drives. Heating and cooling jacket – for temperature control of the mixture. Capacity: 40 gallons. Ideal for industrial and chemical applications where either low or high viscosity batches require blending. The CounterFlow Impeller platform provides break-through impeller technology for complex fluid mixing. © 2020 White Mountain Process. Bearing frame in-tank required to support shaft. The IBC tote lid mixer is the most economical selection for water-like liquids. Design 2 PowerMix - High Speed Disperser and Planetary Blade, with vacuum. to a higher-viscosity mixer might accelerate the process and improve end-product quality. He has experience mixing CBD with various products and hand sanitizers. We offer a wide variety to suit your needs including the choice of power source, installing method and impeller variations for low and high viscosity liquids. The IBC tote mixer product line is a diverse category of industrial mixers. Applications for these mixers include mixing and processing of viscous creams, sanitary and cosmetic lotions, vacuum mixing and deaeration of ointments, inks, adhesives, paints, sealants, caulks, slurries, toothpastes…. Also known as a gear-drive mixer, it … A typical high viscosity agitator design has a center mount low speed Anchor Paddle Sweep blade which sweeps the mix vessel wall. Gear ratios from 175RPM to 350 RPM, power from 1/3HP-3HP. HHL-II Dual Shaft Mixer / Disperser The higher the viscosity, the larger and more complex the mixer elements placed in the pipe to ensure mixing across the entire pipe diameter, and this increases the pressure drop across the mixer. Stainless construction, completely customizable, fixed or mobile, FDA rated components with several finish quality options, pneumatic, electric, or manual lift. Available with male NPT threaded ends or 150, VDM series features D-shape elements, pipes and fittings constructed from 316 stainless steel. The Horizontal Paste Mixer is ideal for adhesives, caulks, sealants,… View Horizontal Mixer. IBC tote mixers for quickly mixing and also stirring all types of liquids in 1000L carry containers. ... What is a High Viscosity Index (HVI) Hydraulic Oil? A complete line of gearboxes and accessories provides a wide range of mixing speeds for either subtle or aggressive agitation. Use Pulsair’s 1000 liter IBC tote tank mixing equipment to quickly mix high solid slurries and high viscosity liquids in stainless steel totes and plastic IBC containers. Our tie rod mounting kit is included to provide additional stability. Also known as direct-drive mixers, they operate at high speeds for rapid turnover. Drum Mixers from DENIOS ensure the correct consistency and viscosity of your liquids. ... IBC for products with a high viscosity, black IBC containers, IBCs with an EVOH barrier and Schütz IBC feeder system for effortless exchange of empty IBC container without having to interrupt the process. This high viscosity mixer is ideal for blending of different viscosities and processes where the rheology or viscosity evolves over time such as transitions from laminar to turbulent flow in polymerization, or food applications. Modular bearing frame construction, high quality fixed mount, and closed tank drives. IBC Tote Mixers "IBC totes" are popular containers for distributing liquids. Use Pulsair’s 1000 liter IBC tote mixer tools to rapidly mix high strong slurries and high viscosity liquids in stainless steel totes as well as plastic IBC containers. Direct drives 870RPM-3450RPM, gear ratios from 240 to 875 RPM, power from 1/3HP-5HP, aluminum / cast iron frame. They are thick and flow quite slowly. Mixers for thin liquids are for liquids with a viscosity similar to water and light oils. Pulsair is the leading manufacturer supplier of fast, all-pneumatic, efficient industrial IBC tote tank mixer agitators in the world for mixing and blending any liquid in any size IBC tote tank container with large compressed air or gas bubbles. Modular bearing frame construction, very high quality portable, fixed mount, and closed tank drives. If you can dream it, we can most likely build it! Stainless modular bearing frame construction, very high quality portable, fixed mount, and closed tank drives. Gear ratios from 10 RPM to 220 RPM, power from 1/3HP-200HP, cast iron frame. Single or dual 316 stainless steel folding impellers or marine impellers are located on a 316 stainless steel shaft. In addition, the planetary mixer provides thorough mixing of shear sensitive products where viscosity is not the challenge. This is a 13.25” diameter vessel with a 12.5” diameter double helix impeller. Designed, Developed and Managed by Fisher Tech Solutions LLC, Please Frank Berg industrial supplies Recommended for you. Available seals for top, side, or bottom-entry applications. Concentric Triple Shaft or concentric mount triple motion mixer: Sweep anchor with baffle – this is often a way to save capital cost and utilize a single anchor paddle agitator and use a baffle to help provide the bulk blending and uniformity needed. VISCO JET mixers will mix almost any viscosity of liquid Bridge Mount tote mixers offer an ultra robust platform for aggressive agitation. Light Viscosity & Density Viscosity <100cP and SG<1.1 128; Light to Medium Viscosity & Density Viscosity <1,000cP and SG<1.2 104; Medium to Heavy Viscosity & Density Viscosity <2,000cP and SG<1.35 62; Heavy Viscosity & Density Viscosity <5,000cP and SG<1.5 24 Performance validation possible with CFD and FEA analysis. Custom Shop mixers span a limitless range from highly-customized mixers to standard mixers that have been modified and accessorized. Teflon PTFE wall scraper on the anchor – a PTFE sweep blade scrapes the tank wall which provides excellent heat transfer and continually cleans the wall from sticky fluids. Fusion Tote Mixers are designed for quick setup and enhanced portability while providing uniform tote mixing. A collapsible mixing impeller opens … VFD ("speed controller") units are available. Dual Shaft or offset mount dual motion mixer – a Dual Shaft mixer uses a center mounted low speed shaft with an offset high speed shaft. Typical operating speeds of multi agitators are: Typical Mixtures made in multi shaft mix tanks: White Mountain Process offers high volume production Multi Agitator Systems to very small scale lab multi-shaft mixing systems for bench scale processing and lab blending. This series efficiently mixes in high to low viscosity, and in turbulent and some laminar flow applications. The shear that you produce is afected by a number of factors: blade width, speed, design, number, product viscosity and the proximity of the blades to the wall and to each other. Having two high speed shafts allows for very rapid solids dispersion, emulsification, and homogenization of the batch. Gear ratios from 175RPM to 480 RPM, power from 1/3HP-10HP, aluminum frame. Cap Mount Tote mixers mount directly to a Schutz style 6” screw cap. Rotational type high viscosity mixers work at low blade tip speeds with a range between 200 to 800 ft/min. Whether you are looking for large heavy duty tank mixers, or mixers for IBC containers, Dynamix applies the same design and engineering into its base designs and the eventual configuration we quote to you. This series efficiently mixes in high to low viscosity, and in turbulent and some laminar flow applications. All stainless steel versions and other impeller styles are also available. Low speed agitation to high speed homogenizing. Speeds from 10RPM to 1750 RPM, power from 1/3HP-250HP, Almost any Fusion side entry mixer can be designed as magnetically driven. You can and should also expect courteous and proper response and timely quotes that you require. NEMA 4 speed controller is optional. This is why when you’re mixing high viscosity ingredients you need the proper mixing technology to get the job done right. Pipes and fittings are constructed from PVC. Triple Shaft or offset mount triple motion mixer – The Triple Shaft mixer is similar to the Dual Shaft design, the difference is the addition of second offset high speed shaft. Key features: Suitable for low to medium viscosity. All Rights Reserved. Completely customizable, fixed or mobile, steel frame with UHMW guide bushings, pneumatic, electric, or manual lift. Each mixer maintains constant speed even when the viscosity… Best for low to medium viscosity applications in turbulent and some laminar flow mixing applications. Anchor blades are often equipped with Teflon PTFE scrapers to sweep/scrape the vessel wall to avoid sticking and cooking if heating in the kettle. Small to large scale, premium right angle, 3-4 stage helical/bevel gearing, custom configured drives. This is why when you’re mixing high viscosity ingredients you need the proper mixing technology to get the job done right. top entry mixer is designed for stirring low viscosity material or heavy material. High Viscosity Mixers. Multi Shaft high viscosity mixers are available in Offset Mount (separate mixer drives) and Concentric Mount (both mixer drives mounted in center) arrangements. How the Even Mix™ Tote Mixer Works. Estimated weight range is 65-90 lbs. Folding impellers that expands during operation for IBC tanks. Shear can be produced by the simple motion of the blade passing through the product. Fusion’s tote mixers are versatile, light-weight, stable, and provide uniform bulk fluid mixing. You can produce shear through the motion of the blade through the mix. Higher torque gear drive tote agitators feature a folding, collapsible mixing impeller that fits through the tote’s 6” top opening. Gear ratios from 175RPM to 400 RPM, power from 1/3HP-250HP, cast iron frame. Multi-Shaft Mixers are commonly used for mixing high viscosity and difficult to mix ingredients. Used for general mixing of IBC tanks with low to medium viscosity products. Belt driven high shear bearing cartridge design, stainless frame, custom process balance of both flow and shear. Available with male NPT threaded ends and 150 or. Direct drives 870RPM-3450RPM, gear ratios from 240 to 875 RPM, power from 3HP-20HP, aluminum / stainless / cast iron frame. tell us the type of equipment we can quote for you, Corrosion Resistant Mixers & Mixing Tanks, Poly (PE) Mixing Tanks – Engineered Systems, De-ionized & Ultra-pure Water Storage Tanks & Valves, CORROSION RESISTANT MIXERS & MIXING TANKS, High Shear Mixer Disperser: 1750 RPM / 3600 RPM, Bottom Entry High Shear Mixer Homogenizer: 1750 RPM / 3600 RPM, Cosmetics, high viscosity creams, lotions, ointments, Dual shaft mixer with high torque anchor paddle and agitator or high speed disperser, Triple shaft agitation, teflon scraper anchor mixer, turbine agitator and high shear mixer (top or bottom entry high shear available), Stainless steel sanitary tank, single wall and jacketed for heating and cooling, XP Explosion proof or air operated motors, Custom mixing vessel, outlet valves, pump, jacket for heating/cooling. This high efficiency impeller opens up when mixing in the tote to its full diameter, which is typically in the 250 – 450 mm range depending on product viscosity, density, and mixer kw and speed. FOR OTHER MULTI SHAFT MIXER INQUIRIES PLEASE CONTACT US FOR RESPONSIVE QUOTES AND ASSISTANCE Essentially, viscosity describes a fluid’s resistance to deformation or the “thickness” of a fluid. Our tie rod mounting kit is included to provide additional stability. Concentric Dual Shaft or concentric mount dual motion mixer – a Concentric shaft mixer uses a center mount hollow low speed shaft, with the high speed shaft in the center as well. The Dual Shaft Agitator will handle a good majority viscous mixing applications. Bridge or Cap Mount available. Premium swivel mount belt driven, heavy duty bearing cartridge assembly. Fusion Tote Mixers are designed for quick setup and enhanced portability while providing uniform tote mixing. Best for low to medium viscosity applications in turbulent and some laminar flow mixing applications. Economy priced right angle, 1 stage worm gearing, custom drives for light duty or intermittent use applications. Gear drive agitators utilize oversize tapered roller bearings on the output shafts to provide excess capacity to adjust the loads. Silverson’s High Viscosity (HV) In-Line Mixers offer exceptional flow rates and the ability to process higher viscosity products. Gear ratios from 175RPM to 220 RPM, power from 7.5HP-200HP, cast iron frame. HHL-III Triple Shaft Mixer / Disperser. It manufactured with high strength and hard surface gear transmission. The two high speed shafts are located opposite each other. Fusion’s tote mixers are versatile, light-weight, stable, and provide uniform bulk fluid mixing. Need a mixer fast? Available with male NPT, VHM series features helical elements, pipes, and fittings constructed from 316 stainless steel. For high viscosity blending applications, multiple flow impellers are arranged to assure complete product movement, very uniform heating and cooling with jacketed vessels and mixing with no dead zones. Gear ratios from 10 RPM to 480 RPM, power from 1/3HP-10HP, aluminum frame. Stainless modular bearing frame construction, fixed, and closed tank drives for higher shear applications. Premium belt driven, heavy duty bearing cartridge assembly. IBC mixer, Tote Agitator, IBC container stirrer - Duration: 2:00. Available with male NPT threaded ends and 150 or 300 po, Fusion Fluid Equipment, LLC - All rights reserved. Fork channels are available. Defining viscosity, as with defining any scientific term, is complex. Speeds from 175RPM to 480 RPM, power from 1/3HP-250HP, Most common in sanitary/aseptic applications.
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